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Automatic Steel Drywall Stud Roll Forming Machine High Speed Drip Edge Roll Former

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Taicang Global Machinery Co., Ltd.
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Automatic Steel Drywall Stud Roll Forming Machine High Speed Drip Edge Roll Former

Brand Name : TGMCO

Certification : SGS

Place of Origin : Jiangsu, China

MOQ : 1 set

Price : $30000-$400000/set

Payment Terms : L/C, T/T

Supply Ability : 5 sets per month

Delivery Time : 90 days after receipt of down payment

Packaging Details : Export standard sea package with film and steel, other spare parts and some small parts are packed in plywood box

Name : Drywall Roll Forming Machine

Coil Material : Colored Steel plate, Galvanized steel

Coil Thickness : 0.4-0.6mm

Line Speed : 40m/min cut length in 6m; 30m/min cut length in 3m

Forming Station : About 13 stations + 1 station for rectify

Main Roll Former Type : Wire-electrode cutting structure and chains drive

Main Motor Power : 11 kw

Hydraulic System Power : 7.5 kw

PLC : Panasonic/Siemens

Inverter : Ysakawa

Touch Screen : MCGS

Encoder : Omron

Voltage : 380v 50Hz 3Phases (customized)

Roller Material : Gcr15, 58-62,HRC hardness and chrome plated surface

Main Shaft Diameter : Φ65mm

Shaft Material : SAE1045 thermal refining

Warranty : 1 year

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High Speed 30-40m/min Drywall Stud & Track Roll Forming Machine

 

 

A. Machine Detailed Parameters

1 Machine structure Wire-electrode cutting structure
2 Total power

Motor power-11kw

Hydraulic power-7.5kw with cooling system
3 Roller stations About 13 stations + one station for rectify (according the final design)
4 Productivity

40m/min cut length in 6m

30m/min cut length in 3m
5 Drive system By chains
6 Diameter of shaft ￠65mm solid shaft

7

 

 Voltage 380V 60Hz 3phases (Customized)

 

B.  Profile Drawing

 

Automatic Steel Drywall Stud Roll Forming Machine High Speed Drip Edge Roll Former

 

Automatic Steel Drywall Stud Roll Forming Machine High Speed Drip Edge Roll Former

 

 

No Specification of the material
1 Suitable Material Colored Steel plate, Galvanized steel
2 Width of the raw material According to the final profile
3 Thickness 0.4-0.6mm

 

C. The Chart of Process Flow

Manual Uncoiler— Roll Forming— Rectify— Punching— Cutting— Out table

 

Automatic Steel Drywall Stud Roll Forming Machine High Speed Drip Edge Roll Former

 

D. Specification of Components

 

No   Technical Specification & Remark
1 Manual Uncoiler
  1. Width of feeding: 350mm
  2. Capability: 3 Ton
  3. Bound of expand &fight: 380mm—520mm
  4. Mode of expand &fight: inner expand &fight by manual
  5. Way of feeding: manual
  6. Quantity: 1
2 Main Roll Forming Machine
  1. Roller material: Gcr15, 58-62,HRC hardness and chrome plated surface
  2. Shaft diameter: ￠65mm material: SAE1045 with tempering
  3. To avoid accidents, the driven parts will be covered with the protective cover
  4. Main frame by 350H beam welding
  5. Machine structure: Wire-electrode cutting
4 Rectify device:
  1. One station after roll forming,
  2. Function: for revise the end product up and down/ left and right to straightness
  3. Roller material: Roller material: GCR15 quenched 58°-62°finishing turning CNC
  4. Adjust by hand wheel
5 Post track punching& cutting system
  1. Machine adopt track punching & cutting system, Non-stop
  2. Track cutting by servo motor, power in 3.0KW
  3. Hydraulic working pressure: 25Mpa
  4. Cutting after forming: Cut the sheet after roll forming to required length
  5. Material of blade: Cr12 with heat treatment 58-60° 5 sets
  6. Length measuring: Automatic encoder length measuring
  7. Tolerance of length: +/- 1.5mm
5 Hydraulic System

 

  1. Hydraulic power: 7.5kw with storage tank and cooling system
  2. Working pressure: 25Mpa adjustable
  3. Solenoid valve: 1 group
  4. Hydraulic oil: 46# hydraulic oil
  5. Quantity :1
6 Computer Control Cabinet

 

  1. Programmable setting of profile length and quantity
  2. Operating system language: English and Chinese
  3. Voltage, Frequency, Phase: 380 V, 60 Hz, 3Phase
  4. Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
  5. Length inaccuracy can be amended easily.
  6. Control panel: Button-type switch and touch screen
  7. Unit of length: millimeter
  8. PLC brand: Panasonic
7 Out table
  1. Jointed by steel tube
  2. Size: about 2.0m long*0.8mwide*0.6-1mhigh
  3. One out table with three support roller
  4. Quantity: 2 units
8 Spare Parts
  1. Bearing: 2 pieces.
  2. Limit switch: 2 pieces
  3. Relay: 2 pieces.
  4. Oil tube: 1 piece.
  5. Screws and nuts: some.
  6. Chain: 1 piece
  7. Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools

 

Automatic Steel Drywall Stud Roll Forming Machine High Speed Drip Edge Roll Former

 

Automatic Steel Drywall Stud Roll Forming Machine High Speed Drip Edge Roll Former Automatic Steel Drywall Stud Roll Forming Machine High Speed Drip Edge Roll Former

 

Automatic Steel Drywall Stud Roll Forming Machine High Speed Drip Edge Roll Former

 

Automatic Steel Drywall Stud Roll Forming Machine High Speed Drip Edge Roll Former

 

Automatic Steel Drywall Stud Roll Forming Machine High Speed Drip Edge Roll Former

 

FAQ
1) Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. We are Gold supplier of Made-in-China with SGS assessment (Audit report can be provided). We have cooperated with many customers all over the world with high market reputation, no worries.
2) Q: How to choose the Tube Mill Line?
A: You have to inform us following details:
- The pipe material
- Round pipe range
- Square pipe range
- Rectangle pipe range
- Wall thickness range
- The pipe usage
3) Q: How to choose the Roll Forming Machine?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil weight
- Cutting type
- Profiles drawings
- Other special attention
4) Q: How to choose the Slitting Line & Cut to Length line?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil width
- Coil weight
- Finished sizes
- Other special attention
55) Q: Where is the nearest airport to your company?
A: Shanghai Putong or Hongqiao Airport.
6) Q: How about your service?
A: Before sales:
- Technical Support: TGMCO will provide detailed technical information such as technical & commercial offer, machine photos, running video, layout, operation manual, and show you working machines in our factory.
- Apply Visa: TGMCO will provide officially invitation letter to apply Visa in china embassy as authority procedures and requirements.
After sales: TGMCO provides comprehensive After Sales Support and Service to meet our customer need.
- Drawings: Provide the foundation drawing, electric scheme and wiring diagram, hydraulic drawing, pneumatic & electric pipeline drawing and other drawings requested by customer.
- Installation and commissioning: TGMCO will send our technicians to customer's workshop for supervision of installation and commission
Training of Customers' technician/workers during commission
- Breakdown Support: We offer 1 year warranty service for main crucial components except consumables
Inform immediate technical assistance and advice to customer by phone or e-mail.
Skilled and experienced engineers are capable of dealing with any type of breakdowns.
Technical service work performed in Customer's site if required.
Urgently supply mechanical or electronic components.
Fast supply of spare parts and wearing parts to cover foreseeable requirements

 

 

 

Packing & Delivery

 

Automatic Steel Drywall Stud Roll Forming Machine High Speed Drip Edge Roll Former


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